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Step-by-Step Guide: The Detailed Manufacturing Process of Ceramic Plates
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intain the shape before firing
5. Bisque Firing
Once dried, the plates are bisque fired (first firing) at 800–1000°C (1470–1830°F). This makes the ceramic body strong enough for glazing but still porous.
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Purpose: To harden the ware and prepare it for glaze application
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Result: A porous but solid plate ready for the next step
6. Glazing
Glazing gives the plate its color, texture, and resistance to stains and water.
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Methods: Dipping, spraying, brushing
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Types of glaze: Glossy, matte, crackle, reactive glaze, etc.
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Glaze may also be functional, such as heat-resistant or dishwasher-safe finishes
7. Glaze Firing (Final Firing)
Plates are fired again in kilns at higher temperatures (1000–1350°C / 1830–2460°F).
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This vitrifies the ceramic body, making it non-porous and strong
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High-temperature firing enhances durability and glaze finish
8. Decoration (Optional)
Many ceramic plates feature decorative designs, which are added after the glaze firing:
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Decals, hand painting, screen printing
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May require a third (decorative) firing at a lower temperature to fix the design
9. Quality Inspection
After all firings, the ceramic plates go through strict quality control:
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Checkpoints: Flatness, glaze finish, color consistency, durability
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Functional tests: Dishwasher/microwave/thermal shock resistance
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Only products that meet all standards move to packaging
10. Packaging and Delivery
Finished plates are cleaned, sorted, and packed securely to avoid breakage during transport.
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Bulk packaging for wholesale orders
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Custom packaging for retail or gift sets
Conclusion
The manufacturing process of ceramic plates involves numerous detailed steps, each of which plays a critical role in ensuring a high-quality, long-lasting product. From material selection to the final firing, the process is a careful blend of science and art. Whether you’re a wholesaler, restaurant owner, or ceramic distributor, understanding this process can help you make informed sourcing decisions.